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IoT safety app

ZhorTech

ZhorTech, a French smart-footwear company, makes safety shoes with motion sensors that monitor the load on a construction worker’s feet, detect falls and spot slipping risks. ImproveIT built the iOS and Android app that connects to the shoes, calibrates them and turns their data into insights for the employer, and the automated QA that keeps it stable on every release.

Three ZhorTech Safety App screens: an activity summary, a worker’s profile and a firmware upgrade prompt
Client
ZhorTech
Industry
IoT / Safety Tech
What we did
Mobile development, QA
Partnership
2020 - 2023
Team size
6 engineers
Team location
Ukraine, Poland
Tools & Technologies
  • iOS
  • Android
  • Appium
  • Python
  • PyTest
  • GitLab CI
  • Postman
  • Jira
  • Zephyr

Business challenge

ZhorTech makes smart footwear powered by wearable motion sensors. Its solutions provide biomechanical analysis and health monitoring for healthcare, safety and sports performance.

They needed a cross-platform mobile app that communicates securely with its smart footwear and handles complex workflows: calibration, authentication, data analysis and real-time monitoring. The product is safety-critical, so stable device connectivity, accurate data and consistent quality across iOS and Android were the hard part.

Our scope included

  • Building the iOS and Android apps from scratch
  • Connecting, pairing and calibrating the shoe modules
  • Activity analysis, recommendations and notifications
  • Cross-platform test automation with Appium, Python and PyTest
  • Full-cycle QA, from functional and API testing to UAT

Product overview

The app works with safety footwear for construction workers. The shoes monitor the load on the wearer’s feet, detect falls, identify slipping risks and track rest periods, and the app passes this data to the employer.

Workers connect their shoes by scanning a QR code, calibrate them and sign in with two-factor authentication. The app tracks activity such as walking, climbing stairs, kneeling and crouching, analyses it and makes recommendations based on the activity log. It also covers geolocation, notifications about connection status and charging, firmware upgrades, and an editable profile with work-related details.

Three ZhorTech Safety App screens: a paired shoe with its device ID, live movement detection and monthly step statistics

Values delivered by our team

Device connection

  • Connection and management of the shoe modules
  • Pairing by QR code scan
  • Calibration to tune each pair of shoes
  • Notifications for connection status and charging

Safety and data

  • Activity analysis and recommendations from the activity log
  • Geolocation
  • Two-factor authentication and employee identification
  • Editable profile with work-related details

Quality assurance

  • Cross-platform test automation for iOS and Android with Appium, Python and PyTest
  • Automated regression in GitLab CI on every build
  • Full-cycle QA in Agile/Scrum: functional, integration, system and UAT
  • Smart-device workflows validated with combined mobile and API testing
  • Stability checked across iOS and Android devices and OS versions

Business impact

  • Faster, more predictable releases through automated CI regression
  • Fewer production defects in a mission-critical safety app
  • Higher platform stability and consistency across devices
  • Release confidence through structured QA and transparent reporting

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